Machine Tool Laser Cladding Equipment is a kind of equipment used for laser cladding on the surface of shaft mechanical parts. This equipment is used to replace the chromium plating process of shaft mechanical parts, and the deposition efficiency is 3-5 times that of traditional laser cladding; it adopts specially designed and optimized high-speed laser cladding nozzles, large-capacity and high-precision double-barreled powder feeders and high-precision Advanced CNC machine tools ensure extremely high powder utilization, long-term powder feeding stability and uniformity of the cladding layer. The equipment is mainly composed of high-power lasers, high-precision CNC machine tools, high-speed laser processing heads, high-precision powder feeders, cooling systems and control systems.

 

The product is a specialized machine used for the repair, modification, and manufacturing of components. The equipment uses laser cladding technology to create a metallurgical bond between the substrate and the coating material, resulting in a high-quality, dense, and uniform coating. This machine is designed to operate on machine tool components, including spindles, shafts, gears, and other critical components.

 

1. Precise laser energy control ensures that the dilution rate of the cladding layer is controlled within 3%.

2, Specially designed and optimized high-speed laser cladding nozzle, powder utilization rate is more than 90%;

3, Large capacity and high precision double barrel powder feeder, to ensure the stability of long-term powder delivery and the uniformity of cladding layer;

4, High precision CNC machine tool, cladding line speed can reach 100-500mm/s, unit time cladding area 0.5-1m2;

5. High precision powder feeding control, the thickness of the cladding layer can be accurately controlled from 0.2mm to 10mm.

 

Machine tool laser cladding equipment is widely used in various industrial applications such as aerospace, and automotive industries. It is commonly used for the repair and restoration of worn or damaged machine tool components, as well as the modification of components for increased performance or durability. The equipment is also used in the manufacturing of high-performance components, including wear-resistant parts, corrosion-resistant parts, and heat-resistant parts.

 

 

Project: Mold repair using Machine Tool Laser Cladding Equipment

 

Background: A company that produces injection molds for plastic parts has a mold that needs to be repaired due to wear and tear. The mold has a complex geometry with small features that cannot be repaired using traditional welding methods.

 

Objective: Repair the mold using laser cladding to restore its original geometry and functionality.

 

 

Inspection: Inspect the mold to determine the extent of the damage and the areas that need to be repaired.

CAD modeling: Create a 3D CAD model of the mold, including the damaged areas, to guide the repair process.

Material selection: Select a suitable metallic powder that has similar properties to the mold material and can be laser cladded to the mold surface.

Laser cladding: Use a laser cladding machine to melt the metallic powder and deposit it on the mold surface, layer by layer, until the damaged areas are completely repaired.

 

Finishing: Finish the repaired areas to match the original mold surface, using traditional machining methods such as grinding and polishing.

Inspection: Inspect the repaired mold to ensure that it meets the required specifications and functionality.

 

Results: The mold is successfully repaired using laser cladding, restoring its original geometry and functionality. The repaired mold is tested and found to be able to produce plastic parts with the same quality as before the damage occurred.

 

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http://www.guoshenglaser.com/